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Reef
Construction Machinery Cape Town,
part of the PMSA Group, is a
manufacturer of Rock Solid moulds
for the brick and block making
industry, as well as providing
services to the industrial energy
sector.
Established in
April 2015 and based in Blackheath
in close proximity to Cape Town
International Airport, the company
sports a complete drawing and design
office, machine shop, boiler shop
and service centre running at full
capacity 48 weeks of the year.
The company
currently has eight personnel and 18
workshop employees dedicated to
planning, designing and building the
best in long lasting and reusable
dry-cast brick casting machines,
thus the name “Rock Solid”.
In addition to
moulds and machinery for the brick
making industry, Reef Construction
Machinery also supplies components
for the industrial energy sector,
mainly for systems fired on
agricultural waste products and
bagasse. These components are
exported worldwide.
The company
specialises in the manufacturing of
block moulds, paver moulds and
special customised retainer moulds
as well as the maintenance and
repairs of moulds and machinery in
the brick-making and wet-cast
sectors.
Reef
Construction Machinery is very proud
and fortunate to be a part of the
PMSA Group, as it allows us to
provide a much wider service to our
customers, with the back-up of a
well-established company that has
been in the concrete equipment
industry since 1976.
Rock Solid Features:
Featuring wear
resistant steel and thick outer
liners makes for a fantastic low
mould with great stability and
rigidity.
Wear resistant steel provides for a
longer wear life on wear plates.
Being replaceable these wear plates
also cut the cost on maintaining our
moulds as you only need replace what
is worn and nothing else. Reusable
tampers make for great savings of
about 30% when ordering a new mould.
On average these moulds yield well
over 100 000 drops on pavers and
80000 drops on block moulds with
just a tamper re-shoe mid-life in
order to preserve the neatness of
the final product. The extra thick
tamper bases and extra strong bent
section legs limit bending while
vibrating while windows on the legs
allow for cleaning and prevent
material hanging on top of the
shoes. The extra thick tamper base
provides longevity, as well as
preventing deformation during
vibration resulting in a dramatic
reduction in vibration time causing
the end product to be super compact
with reduced cement requirements.
Rock Solid Standard Paver Moulds:
Our expertise
in the paving industry give our
customers a wide range of products
to choose from: Bond Brick,
Interlockers, Permeable Paving and
cobble.
Mould Specifications
and features:
-
Blind
nibs on liners to give a solid
compacted nibbed product.
-
Special imported hard wearing liner
plates.
-
High
dimension accuracy.
- Tamper
shoe accessibility slots.
Bond Brick
Standard Paver Front View
  
Bolt on
Tamper Stopper Detail Bond Brick Standard Paver Bond Brick Paver Shoe
Assembly View
Rock Solid Insert Paver Moulds:
The new design for paver moulds
gives our customers a robust mould
with replaceable frame, insert and
wear plates. The frame is
manufactured under a controlled
process for high dimensional
accuracy and high standard quality.
Mould Specifications and features:
- Frame with long life cycle.
- Interchangeable insert and wear
plates.
- High dimensional accuracy.
- Blind nibs on liners to give a solid
compacted nibbed product.
- Efficient maintenance and cleaning.
- Mould with hard wearing material.
-
Cost Effective
Bond Brick Insert Mould Blow Up View
  
Bond Brick Insert Paver
Bond Brick Insert Paver Bond Brick Bolt On Shoes
Front View
Assembly View and Core Bars
Rock Solid Block Moulds:
Our block moulds are specially
designed and are unique to suit
different types of machines.
Depending on customer specifications
we offer semi-closed, fully open and
totally closed core block moulds
with a standard wall thickness of
25mm, 27mm, 30mm and 32mm.
Mould specifications & features:
-
High dimensional accuracy.
-
Top and bottom liner plates are
welded on junctions for extra
rigidity.
-
Stainless steel core bars are used
for extra strength and durability.
Thickened outer mould plates made
from wear-resistant steel for
improved mould rigidity and longer
wear life.
Block Mould Front View
  
Block Mould Welding and
Block Mould Assembly View
Block Mould Nib Detail
Clearance Detail
Rock Solid Grass Block Moulds:
Soil erosion blocks or soil
stabilising blocks have been used
successfully on water canals,
drainage control outlets,
waterlogged areas, road surfacing
and parking areas. Our Rock Solid
moulds provide a solution in this
regard meeting engineers’
specifications. We help with the
designing of these blocks and
manufacture these specialised moulds
to specification.
Mould specifications and features:
-
High dimensional accuracy.
-
Constant block weight.
-
Stainless steel core bars are used
for extra strength and durability.
G8 Grass Block Front View
Rock Solid Retainer Moulds:
We provide a wide variety of
retainer mould: Greenlock, Terra
Force and many other varieties.
Mould specifications and features:
-
High dimensional accuracy.
-
Special imported hard wearing liner
plates.
-
Efficient maintenance and cleaning
access
  
G8 Grass Block Leg Window Detail
G8 Grass Block Assembly View G8 Grass Block Nib Detail
R12 Retainer Front View
  
R12 Retainer Welding and Clearance R12 Retainer Assembly View R12 Retainer Leg Window Detail
Details
Rock Solid Kerb Stone Moulds:
We have recently introduced a solid
range of kerb stone moulds. Most
kerbs were manufactured from wet
cast moulds, but with this new
method of manufacturing we have
ensured customers of high
productivity with a consistent and
accurate product.
Mould specifications and features:
-
High dimensional accuracy.
-
Consistent product.
-
Solid and rigid mould to provide a
well compacted product
.
Kerb Stone Mould Front View
  
Kerb Stone Nib Detail #1 Kerb Stone Assembly View Kerb Stone Nib Detail #2
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